Precise control Gabion Wire Mesh Machine Fully Automatic SLW54C
1. Gabion Wire Mesh Machine Product introduction
Precisely controlled fully automatic gabion wire mesh machine is built based on "high-precision technology" and uses an imported PLC control system with a response speed of 0.1 seconds to ensure that the tension of each steel wire is uniform during the weaving process and the mesh surface flatness error is less than 2mm.
The equipment is equipped with an electronic counter, which can accurately record the production length with small errors, making it convenient for enterprises to accurately calculate output and costs. The unique tension adjustment device can automatically adjust the tension according to the diameter of the steel wire to avoid mesh deformation caused by differences in wire thickness.
It is suitable for fields that require high product accuracy, such as the production of high-speed rail protective nets and airport fence nets to ensure that products meet strict engineering standards and enhance the market competitiveness of enterprises.
2.Gabion Wire Mesh Machine Key Components
Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).
Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.
Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.
Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.
Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.
3.Gabion Wire Mesh Machine Working Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
4.Gabion Wire Mesh Machine Technical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
5.Gabion Wire Mesh Machine Two Core Advantages:
1. Modular Dragplate Design-Oone Machine, Multiple Products, Cost Effiency
Our gabion machines features modular dragplate technology, alloowing a single machine to produce various product types by simply switching drag plates. This innovation offers:
Flexible production for quick market response.
Cost savings over 40% by reducing harware investment and optimizing space and maintenance.
Suitable upgrades with future-proof compatibility, minimizing waste and maximizing ROI.
2. Smart Remote Maintenance-Uninterrupted Production Assurance
Our fully automated CNC gabion machine is equipped with intelligent remote maintenance systems, providing:
Remote diagnostics for precise issue identification
Quick problem resolution through remote adjustments and guided repairs.
Reduced operational costs and enhanced productivity with minimal downtime.
Data-driven management for optimized performance and long-term efficiency.
These advantages cater to clients' needs for flexibility, cost-effectiveness, and production stability.
6.Basic Model Specification Of Gabion Wire Mesh Machine
| Parameter | Specification | Description |
| Weaving Width | 5200 mm | Standard effective weaving width |
| Wire Diameter Range | 1.5–4.5 mm (varies by spec) | Varies depending on weaving range and specification |
| Mesh Size Specification | 6.6, 6.8, 7, 7.2, 8.4, 8.6, 8.8, 9, 9.2, 9.4, 10.2, 10.6, 11.6 mm | Customizable to meet various gabion requirements |
| Twisting Method | 3 twists, 5 twists, long or short pitch | Available in 3-twist, 5-twist, long or short twist patterns |
| Operating Speed | Approx. 70 cycles/min | Actual speed varies based on mesh width and wire diameter |
| Maximum Output | 320 m/hour | Theoretical maximum output, varies with operating conditions |
| Motor Power | 15 KW × 1, 11 KW × 4 | 1 main motor and 4 auxiliary motors |
| Auto Pause System | ✔ Yes / □ No | Stops automatically in case of fault or wire breakage |
| Auto Lubrication System | ✔ Yes / □ No | Automatic lubrication to reduce maintenance needs |
| Boundary Dimension | 9.79 × 1.40 × 3.07 m | Length × Width × Height |
| Net Weight | 18.5 tons | Net weight (excluding packaging) |
| CNC System | Self-developed electronic cam system | Customizable based on customer requirements |
7. Introduction to Gabion Wire Mesh Machine Auxiliary Equipment
| Equipment Name | Equipment Model | Function Description |
| Cutting Machine | BWR-JW40A | Precisely cuts woven gabion mesh to specified sizes, ensuring accurate cut positions and neat edges; suitable for fixed-length cutting of various gabion specifications. |
| Curling Machine | BWR-JB40A | Performs edge curling to enhance strength and stability, preventing wire loosening or scratching; facilitates splicing and fixing during installation. |
| Spring Machine | BWR-JHB13B | Produces spring tubes with consistent specifications to match the mesh body, improving overall structural stability of gabion mesh. |
5.Detailed images:
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Precise Control Gabion Wire Mesh Machine 5 Axis Fully Automatic SLW54C Images
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