Heavy Duty Reinforced Gabion Making Machine Fully Automatic
1.Gabion Making Machine Product introduction
Developed for the "high-intensity operation" scenario, reinforcement ribs are installed on key parts of the fuselage, the load-bearing capacity is increased to 800kg, and it can stably process 5-8mm high-hardness steel wire. Using a three-stage reduction gearbox for transmission, the power output is more stable, avoiding body shaking during high-speed operation and extending the service life of the equipment. The unique steel wire pre-treatment mechanism can simultaneously complete the steel wire rust removal and straightening processes, reducing subsequent processing steps. It is mainly used for the production of mine protection nets and large river management gabion nets. It is equipped with an automatic net collection device and can roll the finished net into rolls with a diameter of 1-1.5 meters, which is convenient for transportation and storage and is suitable for large-scale engineering order production.
2.Gabion Making Machine Working Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
3.Gabion Making Machine Technical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
4.Gabion Making Machine Two Core Advantages:
1. Modular Dragplate Design-Oone Machine, Multiple Products, Cost Effiency
Our gabion machines features modular dragplate technology, alloowing a single machine to produce various product types by simply switching drag plates. This innovation offers:
Flexible production for quick market response.
Cost savings over 40% by reducing harware investment and optimizing space and maintenance.
Suitable upgrades with future-proof compatibility, minimizing waste and maximizing ROI.
2. Smart Remote Maintenance-Uninterrupted Production Assurance
Our fully automated CNC gabion machine is equipped with intelligent remote maintenance systems, providing:
Remote diagnostics for precise issue identification
Quick problem resolution through remote adjustments and guided repairs.
Reduced operational costs and enhanced productivity with minimal downtime.
These advantages cater to clients' needs for flexibility, cost-effectiveness, and production stability.
5.Basic Model Specification Of Gabion Making Machin
| Parameter | Specification | Description |
| Weaving Width | 5200 mm | Standard effective weaving width |
| Wire Diameter Range | 1.5–4.5 mm (varies by spec) | Varies depending on weaving range and specification |
| Mesh Size Specification | 6.6, 6.8, 7, 7.2, 8.4, 8.6, 8.8, 9, 9.2, 9.4, 10.2, 10.6, 11.6 mm | Customizable to meet various gabion requirements |
| Twisting Method | 3 twists, 5 twists, long or short pitch | Available in 3-twist, 5-twist, long or short twist patterns |
| Operating Speed | Approx. 70 cycles/min | Actual speed varies based on mesh width and wire diameter |
| Maximum Output | 320 m/hour | Theoretical maximum output, varies with operating conditions |
| Motor Power | 15 KW × 1, 11 KW × 4 | 1 main motor and 4 auxiliary motors |
| Auto Pause System | ✔ Yes / □ No | Stops automatically in case of fault or wire breakage |
| Auto Lubrication System | ✔ Yes / □ No | Automatic lubrication to reduce maintenance needs |
| Boundary Dimension | 9.79 × 1.40 × 3.07 m | Length × Width × Height |
| Net Weight | 18.5 tons | Net weight (excluding packaging) |
| CNC System | Self-developed electronic cam system | Customizable based on customer requirements |
4. Introduction to Gabion Mesh Machine Auxiliary Equipment
| Equipment Name | Equipment Model | Function Description |
| Cutting Machine | BWR-JW40A | Precisely cuts woven gabion mesh to specified sizes, ensuring accurate cut positions and neat edges; suitable for fixed-length cutting of various gabion specifications. |
| Curling Machine | BWR-JB40A | Performs edge curling to enhance strength and stability, preventing wire loosening or scratching; facilitates splicing and fixing during installation. |
| Spring Machine | BWR-JHB13B | Produces spring tubes with consistent specifications to match the mesh body, improving overall structural stability of gabion mesh. |
5.Detailed images:
Product Tags:
|
|
Heavy Duty Reinforced Gabion Making Machine Fully Automatic 70 Cycles/Min Operating Speed Images
|
